HEX Heavy-Duty Long Barrel Aluminium Lugs for XLPE Cable – 25 to 1000 sq mm

HEX crimping type heavy-duty long barrel aluminium terminal ends for XLPE cable (HAC) are made for large aluminium XLPE power cables, from 25 to 1000 sq mm. The long barrel takes a long crimp for high mechanical strength and low resistance. PVC capping and greasing, and other hole sizes, are available on request. Made by HEX, the brand of Brass Copper & Alloy (I) Ltd., Mumbai — an ISO 9001 company whose products are tested by CPRI (India), UL (USA), KEMA (Netherlands) and SIRIM (Malaysia).

At a glance

• Range: 25 to 1000 sq mm
• Holes: 8.2 mm (25–35 sq mm), 10.2 mm (50–70), 13 mm (95–240), 20.3 mm (300–1000)
• Overall length (J): 69 mm to 280 mm
• Options: PVC capping and greasing; other hole sizes
• Material: aluminium
• Finish: natural / passivated aluminium

Why long barrel Al lugs

• Long crimp for heavy XLPE conductors.
• Sizes to 1000 sq mm.
• Protection options — PVC caps and grease on request.
• Other holes on request.

Specifications

• Sizes: HAC-25, 35, 50, 70, 95, 120, 150, 185, 225, 240, 300, 400, 500, 625, 800, 1000
• Barrel bore (A): 7.2 mm (25 sq mm) to 41 mm (1000 sq mm)
• Barrel length (B): 41 mm to 160 mm
• Palm width (D): 14 mm to 77.5 mm
• Material: aluminium
• Finish: natural / passivated aluminium

Where it is used

• XLPE aluminium feeders in substations and plants
• Transformer and panel incomers
• Solar and wind collection cables
• Utility distribution

Which HEX aluminium termination do I need?

• Aluminium lugs and through connectors — general-purpose Al terminations, 16–300 sq mm.
• Long barrel Al lugs for XLPE (this page) — heavy duty, 25–1000 sq mm.
• DIN 46329 Al lugs — barrier design with oil stop, 25–500 sq mm.
• Sector lugs and ferrules — for 3- and 4-core sector-shaped conductors.
• Bimetallic lugs — aluminium cable onto copper busbar.
• Mechanical connectors — screw-clamp, no crimping tool needed.

Related products

• HEX aluminium lugs & through connectors
• HEX aluminium splices for LV & MV
• HEX 33 kV copper terminals

Frequently asked questions

Which cables are HAC lugs for?

Aluminium XLPE power cables from 25 to 1000 sq mm.

Can I get them greased and capped?

Yes — PVC capping and greasing are available on request.

Are other hole sizes possible?

Yes, on request.

How should they be crimped?

With a tool and die for aluminium conductors of that size, using the full length of the long barrel.

Where can I buy HEX cable lugs in India?

From Jai Enterprises, which supplies HEX cable lugs, terminals and connectors across India from Bhilai and Raipur, Chhattisgarh. Call +91 9340081159 with the product codes or cable sizes and quantities.

How to order

Supplied by Jai Enterprises, despatched from Bhilai and Raipur, Chhattisgarh, to sites across India. To request a price, call +91 9340081159 or send an enquiry from this page with your quantity and site details, and we will confirm availability, lead time and the right model for the job.