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HEX Tinned Copper Reducing Links – Join Unequal Cable Sizes, 6 to 630 sq mm

Copper reducing connectors with two different barrel sizes for straight joints between cables of different cross-section.

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When a cable of one size must be joined to a cable of another, a HEX tinned copper reducing link (HCRL) does it in a single fitting: each end has a barrel sized for its own conductor. The range covers joints from 6 to 4 sq mm up to 630 to 500 sq mm, in electro-tinned E-copper. Made by HEX, the brand of Brass Copper & Alloy (I) Ltd., Mumbai — an ISO 9001 company whose products are tested by CPRI (India), UL (USA), KEMA (Netherlands) and SIRIM (Malaysia).

At a glance

  • Range: large side 6 to 630 sq mm; small side 4 to 500 sq mm
  • Construction: two barrels of different bore in one piece
  • Tolerance: ± 3%
  • Material: E-copper (electrolytic copper), minimum 97% IACS conductivity to IS 191
  • Finish: electro-tinned to IS 1359

Why a reducing link

  • One fitting, two sizes — no packing or stripping of strands to make sizes match.
  • Correct crimp on each side, each barrel matched to its conductor.
  • Wide choice of size pairs from 6/4 to 630/500 sq mm.

Specifications

  • Small cables: 6-4, 10-6, 16-6, 16-10, 25-6, 25-10, 25-16
  • 35 and 50 sq mm: 35-10, 35-16, 35-25; 50-10, 50-16, 50-25, 50-35
  • 70 and 95 sq mm: 70-16, 70-25, 70-35, 70-50; 95-25, 95-50, 95-70
  • 120 to 185 sq mm: 120-35, 120-50, 120-70, 120-95; 150-50 to 150-120; 185-70 to 185-150
  • 240 to 500 sq mm: 240-95 to 240-185; 300-120 to 300-240; 400-150 to 400-300; 500-185 to 500-400
  • 630 sq mm: 630-240, 630-300, 630-400, 630-500
  • Overall length (A): 30 mm (6-4) to 140 mm (500-400, 630-400/500)
  • Codes: HCRL <large>-<small>, e.g. HCRL 240-185
  • Material: E-copper (electrolytic copper), minimum 97% IACS conductivity to IS 191
  • Finish: electro-tinned to IS 1359

Where it is used

  • Joining feeder cables of different sizes
  • Cable extensions during upgrades
  • Joint kits for straight-through joints

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Frequently asked questions

What is a reducing link?

A straight connector with two different barrel sizes, used to join two cables of different cross-section.

Which size pairs are available?

From 6-4 sq mm up to 630-500 sq mm, e.g. HCRL 240-185.

How is it crimped?

Insert each conductor fully into its own barrel and crimp each side with the die for that conductor size.

Where can I buy HEX cable lugs in India?

From Jai Enterprises, which supplies HEX cable lugs, terminals and connectors across India from Bhilai and Raipur, Chhattisgarh. Call +91 9340081159 with the product codes or cable sizes and quantities.

How to order

Supplied by Jai Enterprises, despatched from Bhilai and Raipur, Chhattisgarh, to sites across India. To request a price, call +91 9340081159 or send an enquiry from this page with your quantity and site details, and we will confirm availability, lead time and the right model for the job.

Applications

  • Industrial plants
  • Utilities
  • Infrastructure projects
  • Commercial facilities

Availability: Enquiry-based — contact us for stock and lead time.

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