Two-Component Insulating Gel for Cable Joints, 10 litres - Raytech Magic Gel 10000 (MAGICGEL10)

10 litres, 2 tanks, 1 jug and 1 wooden spatula. Raytech Magic Gel 10000 is a two-component insulating and sealing gel for power-cable joint shells and enclosures: poured into a suitable casing, it cross-links cold in about 10-15 minutes and gives IP68. Item MAGICGEL10, list price Rs 92,144 per pack - about Rs 921 per 100 ml.

Raytech is an Italian manufacturer that specialises in gel-based insulation for electrical connections: pre-filled gel boxes and joints that are ready to use straight from the pack, and insulating gels and rubbers for filling joints, boxes and enclosures. Magic Gel can replace all types of resin, stays re-enterable even after long service, and is not classified as hazardous under CLP. The next size down is Magic Gel 2000 (2 x 1000 ml); it is the largest pack.

Is this the right one for you?

Check these four things before you order:

• You are filling a joint shell or an enclosure around a power connection (up to 1 kV) and want IP68 without resin.
• The quantity suits the job: 10 litres (2 tanks, 1 jug and 1 wooden spatula). Larger packs work out cheaper per litre.
• The casing is suitable for casting - the gel gives IP68 only inside a suitable casing.
• The connection works within -60 °C to +200 °C (overloads up to 250 °C for short periods).

At a glance

• Price: Rs 92,144 per pack
• Item code: MAGICGEL10
• Quantity: 10 litres
• Package: 2 tanks, 1 jug and 1 wooden spatula
• Works out to: about Rs 921 per 100 ml
• Cross-linking time: about 10-15 minutes at 23 °C
• Dielectric strength: > 20 kV/mm
• Degree of protection: IP68 in a suitable casing

Specifications

• Product: Raytech Magic Gel 10000
• Item code: MAGICGEL10
• Quantity: 10 litres
• Package contents: 2 tanks, 1 jug and 1 wooden spatula
• Dielectric strength: > 20 kV/mm
• Cross-linking time: about 10-15 minutes at 23 °C
• Volume resistivity: > 2 x 10^15 Ω·cm
• Working temperature: -60 °C to +200 °C
• Overload temperature: up to 250 °C for short periods
• Stabilised against: mould and UV
• Degree of protection: IP68 when cast in a suitable casing
• Gel: UL 94-HB
• Classification: not classified as hazardous under the CLP Regulation; no shelf life
• Requirements it is made to meet (energy systems): Insulation for 1 kV operation and 4 kV testing; Thermal performance for power cable: 90 °C operating, 130 °C overload, 250 °C short circuit; Sealing in humid environments and flooded wells; Works with water between the cable cores; Gel and casing together must comply with CEI 20-33 and EN 50393 - use it in a suitable joint shell or enclosure

Why choose Magic Gel

• Replaces resin - cast in a suitable casing, the gel gives IP68 and can replace all types of resin
• Cures cold and fast - cross-links in about 10-15 minutes at 23 °C with a very low exothermic peak, so it does not heat-stress the parts it touches
• Very low viscosity - surrounds and envelops any material, filling the spaces between conductors
• Re-enterable - stays a soft gel, so the connection can be opened even after long service
• Made for power cable - 1 kV operation, 4 kV testing, 90 °C operating and 250 °C short-circuit temperatures
• Safe and long-lasting - not classified as hazardous under CLP, completely non-toxic, no shelf life

How to use it

1. Make the connection inside a suitable casing - a joint shell or an enclosure - and close it.
2. Mix the two components for no more than 30 seconds, then pour within 1 minute so the gel fills the casing around the connection.
3. Leave it to cross-link: about 10-15 minutes at 23 °C. The cured gel stays soft and can be opened again later.

Where it is used

• Filling joint shells on 1 kV power cables
• Sealing junction and connection boxes in wet locations and flooded wells
• Underground and submerged connections for lighting, pumps and fountains
• Replacing resin in cast joints
• Protecting terminal connections in outdoor equipment

Other sizes and versions

The Raytech Magic Gel overview page compares all 5 side by side.

• Magic Gel 300 - 300 ml, 2 bottles (about Rs 1,146 per 100 ml) - Rs 3,439 per pack
• Magic Gel 420 - 420 ml, 1 single two-component bottle, 1 jug and 1 wooden spatula (about Rs 1,051 per 100 ml) - Rs 4,413 per pack
• Magic Gel 1000 - 1000 ml, 2 bottles, 1 jug and 1 wooden spatula (about Rs 1,027 per 100 ml) - Rs 10,274 per pack
• Magic Gel 2000 - 2 x 1000 ml, 2 single two-component bottles, 1 jug and 1 wooden spatula (about Rs 950 per 100 ml) - Rs 18,991 per pack
• Magic Gel 10000 - 10 litres, 2 tanks, 1 jug and 1 wooden spatula (about Rs 921 per 100 ml) - Rs 92,144 per pack (this page)

Related products

• Raytech Magic Power Gel - re-usable gel in a single twin-compartment bottle
• Raytech Wonder Gel - ready-to-use gel in a cartridge for boxes you already have
• Raytech Rapid Joint - IPX8 straight joints for 1 kV cable up to 400 sq mm
• Raytech Super Clik - gel joints for 0.6/1 kV multi-core cable, straight or branch
• All Raytech insulating filler gels

Frequently asked questions

How much does Magic Gel 10000 fill?

Choose the pack by the free volume inside the casing - the gel has to fill the space around the connection. 10 litres fills roughly that volume of free space; for several joints, add up their volumes and allow a little extra.

What is in the Magic Gel 10000 pack?

2 tanks, 1 jug and 1 wooden spatula - 10 litres in total. The list price is Rs 92,144 per pack, about Rs 921 per 100 ml.

How long does Magic Gel take to cure?

It cross-links in about 10-15 minutes at 23 °C, with a very low exothermic peak.

Can the joint be opened again?

Yes. Magic Gel stays a soft gel and the connection is re-enterable even after long service.

Is Magic Gel hazardous?

No - it is not classified as hazardous under the CLP Regulation, it is completely non-toxic and it has no shelf life.

Where can I buy Raytech Magic Gel 10000 in India?

From Jai Enterprises, Bhilai and Raipur, Chhattisgarh, which supplies Raytech insulating gels and rubbers across India. The list price is Rs 92,144 per pack; call +91 9340081159 with the quantity and delivery location for stock and lead time.

How to order

Supplied by Jai Enterprises, Bhilai and Raipur, Chhattisgarh, to sites across India. The list price for Raytech Magic Gel 10000 (item MAGICGEL10) is Rs 92,144 per pack. Call +91 9340081159 or send an enquiry from this page with the quantity and delivery location, and we will confirm stock, lead time and the delivered cost.